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BioComp
   Process
ModelerTM
        
An Industrial Virtual Sensor and Property Predictor Tool

 


Easily Build Virtual Sensors
What is a Virtual Sensor, and Why Do I Need One?

Watch Videos

See Example Results
Virtual Sensors

Product Data Sheet
(pdf, 912 KB)

Documents Results in Microsoft Word
See a sample

Predict Product Properties and Process Events

Understand Your Key Performance Drivers
(You may be surprised !)

Take Action
 Call 1-952-746-5761
 Request Information
 Get a Quotation
 Order On-Line
 Request Evaluation

Simpler, Easier and More Accurate

  • Virtual Sensors / Sensor Validation

  • Property Predictors

  • Process Analytics and Understanding

The Process Modeler is the graphical development environment for creating industrial-grade virtual sensors, product property predictors and process fault predictors, rapidly and at minimal cost.  With Process Modeler, engineers interface with and analyze process and product data for meaningful information, see key performance drivers and easily publish comprehensive results.  The solutions created with Process Modeler can be put on-line in real-time with Process Intellect for industrial applications, talking to Distributed Control Systems and data historians to get current conditions and write predictions.  Regardless of experience, Process Modeler makes model development and process analytics fast and easy for all users.

Process Modeler enables you to ...

  • Understand What is Causing Product Performance Problems

  • Predict Product Performance Before Lab Results
  • Predict Properties that Cannot be Measured On-Line
  • Obtain Performance Results Faster, Make Corrections Sooner to Avoid Product Problems
  • Predict Properties for which Sensors are Too Expensive
  • Backup Your Sensors with Quality Estimates
  • Estimate Conditions in Hostile Environments

If you have a process data historian, this is an essential product.  Turn your data collection investment into tangible results through data filtering, inspection, cross-correlation, time analysis, model sensitivity analysis, response curves and surfaces, scatter plots and best of all, predict critical product and process variables.

This product is already in use in oil & gas, consumer products, foods processing, power generation and by consultants and engineers around the world.

Join the growing team of informed and valued users, capitalizing on their data investments to achieve new insights and deliver value to their organization.

     

Easy Step-wise Interface
Process Modeler takes you through the process...

  • Access data to build predictive models
  • Filter out unwanted data or to focus on specific times
  • Inspect your data
  • Identify and use time relations with auto lagging and predict ahead analysis
  • Build models
  • Validate your models

Process Modeler is so streamlined, it reduces the number of steps by 70% from using our other products separately.

 

Builds Three Different Kinds of Models
Process Modeler builds three types of commonly used models...

  • Virtual Sensor
    Predicts current values of product properties or process conditions and lags input variables as needed.

  • Property Predictor
    Predicts product quality or performance ahead as far as possible.

  • Property Optimizer Model
    Predicts quality and performance, but automatically incorporates control handle effect timing.

     
Clean Your Data
Graphically filter your data to take out the "sticks and rocks" or to focus your analysis on specific points in time.  Use the built-in "Auto Filter" capability to quickly and easily filter all variables as needed, or create filters of your own by dragging them across your data.  Four types of filters are supported, including keep/discard between upper and lower values, keep/discard between a start and stop record or keep/discard within a box.  Good filtering is critical to good results.  Extraneous or erroneous data is not helpful.
 
  Inspect Your Data
Inspect your data to confirm its quality and visualize inter-variable relationships. We provide you continuous trends, histograms, descriptive statistics, cross-variable time correlation plots and scatter plots.
 
     
Auto-Determine Time-Relations
With merely 3 clicks you can specify what kind of model you want; Virtual Sensor, Property Predictor or Property Optimizer, have Process Modeler compute all the proper lags and auto-project the target variable into the future as needed.  This helps produce the highest quality models and eliminates a lot of work.
  Model Your Data
Build models using optimal lags and proper projections with maximal accuracy by using our world renowned self-optimizing modeling technology.  Process Modeler searches for the right combination of inputs and model type to maximize the accuracy of your models.  You do not need to be concerned with the details, just validate the performance.  As the alternative models are constructed, you can see trends or scatter plots of the results.
 
     

Understand Key Drivers
See ranked lists of key drivers of your results and 3D response surfaces of the linear or non-linear relationships in your data to understand the first effects between control handles and the property predicted.


 

Report Your Results
Process Modeler interfaces with Microsoft Word to generate reports of your results.  See a sample here.  This report was generated going from raw data, data import, filtering, time lagging, modeling and to this published report in 56 SECONDS.  (No, not minutes, SECONDS).

Compatibility
The Process Modeler saves its systems in a BioComp compatible format so that you can, if you wish, load them up in our other products, including iModel, iUnderstand and build optimization schemes with iImprove.

The resulting systems are ready to go on-line in Process Intellect, our on-line server software.

Process Modeler reads the following data sources for obtaining data to construct models off-line:

  • Delimited Text files
  • Excel Workbooks
  • OSIsoft PI Data Historians

Process Modeler read/writes the following data sources for on-line deployment

  • OSIsoft PI Data Historians
  • OPC Servers
  Validate Your Models
Validate your models before going on-line.  Immediately see your key performance drivers ranked by their strength upon your results. Validate model accuracies on pure "out-of-sample" data held back from the modeling process.  Confirm that the models meet your accuracy criteria and give the response you expect.

See trend plots, scatter plots, error histograms and accuracy histograms with a click of a mouse...


Packed with Information
As you can see, Process Modeler is information-dense, meaning that it takes your raw process data and converts it into a wealth of information that you can use to improve your understanding, make informed decisions in addition to creating models that accurately predict process conditions and product properties.

A First Step To Advanced Process Control
The very same models built with Process Modeler can be used in iImprove, our model-based optimization tool, the results of which can also be put on-line with Process Intellect to perform real-time, closed loop process and/or product optimization.  This optimization can simultaneously optimize multiple objectives by determining proper values for multiple "control handles" (setpoints).  Your investment in Process Modeler is a foundation in future performance enhancement.

Contact Us
Email: sales@biocompsystems.com
Call us at 1-952-746-5761 (USA Toll Free) or

Call us at 1-(952) 746-5761 (Local or International)

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